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IN-SIGHT 3800 VISION SYSTEM

All-in-one vision system solves all your vision needs

High speed, high resolution, high flexibility. The In-Sight 3800 has it all.

This advanced vision system provides a powerful, yet easy-to-use, solution for automated inspections. Embedded with a full set of robust rule-based tools and innovative edge learning technology, In-Sight 3800 solves a wide range of manufacturing applications, from defect detection and assembly verification to character reading and more. It also enables you to:

  • Run more inspections in less time – Maximize throughput with high-speed processing and quick setup
  • Improve the accuracy of your results – Generate high-contrast, high-resolution images that detect even the most subtle defects
  • Seamlessly scale your solution – Solve jobs, from easy to complex, using a common software platform

Accommodate the fastest line speeds and optimize throughput

Lead with speed. With twice the processing power of previous vision systems, the In-Sight 3800 offers ultimate performance for any manufacturing application. Fast tool speeds keep pace with your operations, enabling you to increase throughput and get the most out of your automated solution.

Automate in minutes with edge learning technology
In-Sight 3800 is embedded with innovative edge learning tools that bring the power of AI to everyone. The tools allow beginners and experts alike to deploy reliable automation through simple, example-based training. Leveraging pre-trained algorithms, edge learning solves a variety of classification and text reading applications from presence/absence detection to multi-class sortation and advanced optical character reading.

Deploy proven rule-based tools for more advanced jobs

In addition to edge learning tools, In-Sight 3800 offers a comprehensive set of rule-based tools. The tools can be used individually or combined, giving users the ability to leverage the best of traditional, rule-based vision and AI technology. The rule-based tool set allows you to measure distance and blobs, count pixels and patterns, read codes, guide robots, perform math and logic, and more.

Meet higher quality standards with powerful image formation
Capture high-resolution images of any product in any environment. Multi-color lighting (RGBW and IR) optimizes image formation, maximizing contrast and illumination, regardless of operating conditions. Simply click a button in In-Sight Vision Suite to change the light color and generate high-resolution images for more accurate inspections.

Push the boundaries of HDR
High-dynamic range plus (HDR+) extends the capabilities of HDR technology by automatically enhancing contrast. This creates a more uniformed and more detailed image in a single acquisition, and allows you to see features that were not visible before. HDR+ also reduces exposure times, which enables you to accommodate faster line speeds.

Address a range of applications – from simple to complex – with flexible development options

The detect tool embedded within the In-Sight D900 is ideal for finding anomalies on complex parts and surfaces, even in situations where defects can be unpredictable in their appearance.

Adapt your solution as your needs evolve with scalable hardware

The detect tool embedded within the In-Sight D900 is ideal for finding anomalies on complex parts and surfaces, even in situations where defects can be unpredictable in their appearance.

Common software platform offers flexible development options
In-Sight Vision Suite software is common across all In-Sight products and includes two programming environments – EasyBuilder® and spreadsheet – which allow you to seamlessly scale your solution as your application needs change.
 EasyBuilder simplifies setup and delivers rapid turnaround
With its point-and-click programming, the EasyBuilder® interface within In-Sight Vision Suite is ideal for setting up simple or common jobs. The intuitive process guides developers step-by-step through setup—from image capture to the final result and beyond—allowing both new and experienced users to configure reliable vision applications.
Spreadsheet facilitates deployment of advanced applications
The spreadsheet interface is ideal for building advanced and highly customized applications. Robust in design, this development environment provides users with the ability to make critical adjustments to job parameters, without the need for programming. It enables you to quickly set up and run jobs and continue to adapt applications as your requirements evolve.
Extensive toolset addresses tasks of varying complexity
In-Sight 3800 is embedded with a full suite of traditional and AI-based vision tools that solve a variety of error-proofing applications. This comprehensive library accommodates all skill levels by providing access to industry-proven, rule-based algorithms, such as Measure Distance, Measure Angle, Count Patterns and Math and Logic Tools, as well as innovative, easy-to-use ViDi EL tools. The tools can be used individually or combined, giving you the ability to leverage the best of both traditional, rule-based vision and edge learning technology.
Easy-to-use edge learning brings the power of AI to everyone
Edge learning is a subset of AI that uses a pre-trained set of algorithms to solve vision tasks in minutes. Training is simple, requiring as few as 5 to 10 example images with no advanced programming or AI expertise required. Powered by edge learning, ViDi EL tools help you automate and scale inspection applications. These innovative tools deliver fast processing speeds to increase throughput, keep pace with your operations, and deliver fast, reliable results in real-time.
ViDi EL Classify
The ViDi EL Classify tool automatically identifies and sorts objects into classes based on user-defined features, characteristics, or defect types. Capable of discerning visually similar, but different objects, this tool enables you to classify defects into different categories and correctly identify parts with variation. Along with the ability to assign multiple classifications, you can set up multiple regions of interest to inspect different sections of your part.
ViDi EL Read
The ViDi EL Read tool deciphers a variety of text and font types using AI-based optical character recognition (OCR). It reads multi-line text, as well as characters against challenging backgrounds, including reflective, low-contrast, and non-flat surfaces. ViDi EL Read can also be quickly redeployed to handle new text and accommodate process variations. The tool offers two training modes to address character reading applications of varying complexity:
  • Pre-trained mode – allows you to read characters right out of the box for simple applications
  • User-trained mode – allows you to train characters to solve more complex applications
Dome Cover
Multi Torch Cover
Power Cables
Ethernet Cables
Universal Mounting Bracket
Converter Mounting Bracket
Flat surface mounting plate adapter for Multi Torch configuration
Red Bandpass Filter
Blue Bandpass Filter

In-Sight 3800 helps you lead with speed across all industries by automating a wide range of inspection applications, at the fastest speeds. With modular hardware and an extensive tool set, In-Sight 3800 offers an industry-agnostic solution that allows you to maximize throughput and improve the accuracy of your results, regardless of the task at hand.

Automotive and EV

EV Battery Pouch Inspection

Identify surface-level defects, such as scratches, dents and tears, and generate pass/fail results.

Connecting Rod Identification

Decipher hard-to-read text etched on metallic surfaces to ensure proper routing and traceability.

Gasket Quality Check
Determine whether parts are good or bad based on presence/absence of defects.

O-Ring Detection and Classification
Verify presence/absence of o-rings and classify them by color during assembly.

Spark Plug Gauging
Measure the distance between components to verify full assembly and prevent rework further downstream.

Tire Identification
Read DOT codes on low-contrast and reflective surfaces to identify parts.

Consumer Packaged Goods

Detergent Bottle Label Reading
Easily handle product changeovers by deciphering lot codes against backgrounds of different colors.

Makeup Palette Inspection
Detect presence/absence of contents and classify them by color to ensure proper assembly.

Robotic Guidance for Pick and Place
Guide robotic arms to pick and place assembled products into bins for final routing.

Soap Box Scent Classification
Identify different classes (scents) to ensure the correct one is attached to the packaging.

Electronics

Cable Pin Count
Count components to verify completeness and ensure proper functionality at time of use.

Smartphone Assembly Inspection
Detect presence/absence of components, based on varying brightness levels, during assembly.

Food and Beverage

Barcode Reading on Bottles
Read barcodes, even on curved surfaces, to ensure proper traceability.

Lot Code and Expiration Date Reading
Read lot codes and expiration dates, on uneven surfaces, to ensure product freshness and prevent recalls.

Juice Box Inspection
Detect and classify multiple defects, such as damaged or missing parts, on packaging.

Logistics

Package Traceability
Read multiple lines of text, simultaneously, to ensure proper routing.

Pharmaceutical and Medical Device

Medical Device Code Reading and Text Recognition
Read 2D codes and lot numbers, at the same time, to properly route components for final assembly.

Vaccine Label Inspection
Perform on-line verification at high speeds to ensure product efficacy and meet regulatory compliance.

FEATURED COGNEX PRODUCTS

INTRODUCE

in-sight-2000

VISION SENSOR

2d-vision-systems

IN-SIGHT VISION SYSTEM

IN-SIGHT 7000

IN-SIGHT 8000

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